Technical Discussion Topics related to Technical Issues

Removing Pilot Jet, HOW?

Thread Tools
 
Search this Thread
 
Old 10-21-2009 | 12:25 PM
  #1  
Jetfever's Avatar
Thread Starter
Member
Squid
 
Joined: Jun 2005
Posts: 33
Jetfever
Removing Pilot Jet, HOW?

I am cleaning the carbs after a 3 month sit, the bike runs very rough.

The service manual stated I should remove and clean the Pilot Jet.

How is this done? Special tool?

There is a small "flat" on the side of the round brass base, and no place to insert a screw driver!

CA model only?

Thanks in advance, I did a search, no luck.

Steve
Old 10-21-2009 | 12:46 PM
  #2  
trinc's Avatar
Senior Member
SuperBike
 
Joined: Feb 2007
Posts: 1,051
From: Portland, Oregon
trinc is on a distinguished road
thats the air fuel mixture screw not the pilot jet. the pilot & main jets are accessible once you remove the float bowls.

tim
Old 10-21-2009 | 12:53 PM
  #3  
lazn's Avatar
Senior Member
MotoGP
 
Joined: Mar 2007
Posts: 3,132
From: Phoenix, AZ
lazn is on a distinguished road
you could try just running some carb cleaner though first.. Say SeaFoam or Yamaha carb cleaner.. (I have heard good things about both)
Old 10-21-2009 | 01:26 PM
  #4  
Jetfever's Avatar
Thread Starter
Member
Squid
 
Joined: Jun 2005
Posts: 33
Jetfever
MIXTURE SCREW removal then...

Originally Posted by trinc
thats the air fuel mixture screw not the pilot jet. the pilot & main jets are accessible once you remove the float bowls.

tim
OK... Thanks, It was difficult to tell from the photo, I am sorry I called it the wrong jet.

I Have the Pilot and main clean now...

HOW do I remove the MIXTURE SCREW for cleaning??? Do I need to, now that the others are clean?

(The service Manual calls this mixture screw: "the "pilot jet" since it cautions: Turn it all the way in gently, count the turns be fore removing for cleaning) And the seat will be ruined if you turn it in tightly. I agree this sounds like mixture, but the manual calls it Pilot?

I am using carb cleaner in a spray can. New Plugs.
Old 10-21-2009 | 01:38 PM
  #5  
trinc's Avatar
Senior Member
SuperBike
 
Joined: Feb 2007
Posts: 1,051
From: Portland, Oregon
trinc is on a distinguished road
i takes a special D tool to remove. the tool comes with the factory pro jet kit & is available from motion pro / honda / web etc.

it's easier with the carbs out to just use thin needle nose pliers to back it out & then use a dremel to put a slot in it ( for a flat blade screwdriver ).

you can then use the common 90 degree a/f mixture adjustment tool ( $20 )


tim
Old 10-21-2009 | 05:26 PM
  #6  
Jetfever's Avatar
Thread Starter
Member
Squid
 
Joined: Jun 2005
Posts: 33
Jetfever
Fixed, Bike runs great!!!

Thanks Tim.

I left "it" in and sprayed carb cleaner in the small hole in the carb throat, and the solvent came out of the 3 small holes next to the butterfly, so long story, I left that part in.

The good news: Bike runs great!!!!!

Must have been some scale or whatever happens when you don't ride often enough in the jets, and "brakecleen" did not do the job on the first carb clean.

Thanks for the help everyone.

Steve
Old 10-21-2009 | 07:46 PM
  #7  
VTRsurfer's Avatar
Senior Member
MotoGP
 
Joined: May 2008
Posts: 3,451
From: San Clemente, CA
VTRsurfer is on a distinguished road
Carb spray is stronger than Brakecleen. Barryman's B12 Chemtool is best in my opinion. Don't use either on soft plastic parts.
Old 10-23-2009 | 10:14 AM
  #8  
tbartley's Avatar
Senior Member
Back Marker
 
Joined: Jan 2009
Posts: 224
From: Hills of Kentucky
tbartley is on a distinguished road
Originally Posted by VTRsurfer
Carb spray is stronger than Brakecleen. Barryman's B12 Chemtool is best in my opinion. Don't use either on soft plastic parts.
+1...and the last statement in the quote is true! Don't ask me how I know that.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
avramd
Technical Discussion
13
11-03-2009 05:54 AM
jtgraha2
Modifications - Performance
8
01-20-2008 09:54 AM
ghopki1
General Discussion
18
10-30-2007 04:41 PM
clogee
Technical Discussion
2
05-01-2007 09:37 AM
99Hawkboy
Technical Discussion
8
12-28-2005 06:03 PM




All times are GMT -7. The time now is 04:31 AM.