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exhaust cutting questions

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Old 03-22-2012 | 04:16 AM
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exhaust cutting questions

Was thinking of cutting the devil high mounts on the Hawk a little shorter. I have read some threads on the process but am unsure of A few things. Where is high temp silicone being used? There is a ring with rivets on the devils but i am not sure if there is an insert or what happens when I drill those out. Anybody with any knowledge on the devils would be greatly appreciated.
Old 03-22-2012 | 08:16 AM
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when you drill those out then the cap is just stuck in the canister, inside that is the (steel) mesh that holds the baffling. It may be welded to ether the front or the back (usually front).

Its pretty straightforward. There may be sealant so you have to carefully slice it away but it may not be present.

Be aware that the it may need repacking depending on age and regardless that stuff is very irritating so wear gloves and long sleeves after the drilling part.

From there its just (carefully) cut and reassemble. I find that putting a stainless hose clamp around the can as a guide creates a perfectly square and straight cut. Then just drill and re-rivet. (not steel rivets that rust)
Old 03-22-2012 | 08:36 AM
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Should be doing this soon, goign to do my new bars, Pair Block off, shifter mod, new brake lines, new clutch line, MCT all at once Considering draining and filling the front forks as well with thcker weight at the same time, i have Jardines but lookign forward to teh change, will probably do the TPS mod at the same time as well.

oh joy, I have alot to do LOL.
Old 03-22-2012 | 11:35 AM
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My job requires work with fiberglass roofing insulation so I know the suck factor of fiberglass lol. I figured the sealant was just around the end cap and we have high temp sealant at work do that works. Sounds pretty straight forward so we will see how it goes. If I can ever get on my woman's computer ill put up some pics. Stainless steel rivets are what I have. No titanium lol
Old 03-23-2012 | 03:46 PM
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Well the cutting went pretty smooth I would say. No real snags or accidents. The hose clamp was a great idea btw. Try to put up pics soon.
Old 03-23-2012 | 06:34 PM
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Glad it's going well D. Please post up some pics if you can. Last season I traded a set of carbon cans for aluminum so I could cut 'em down. I want her LOUD!!!
Old 03-23-2012 | 07:56 PM
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Yeah I spent years in construction but somehow, I ALWAYS forget that the piddly little bit of muffler insulation can really be a menace.

I guess because its so small but it is WAY worse than the owens corning stuff. They have to be friendly to consumers. Not the muffler folk.

Last edited by smokinjoe73; 03-24-2012 at 08:41 AM.
Old 03-24-2012 | 09:05 AM
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http://m1053.photobucket.com/albums/...2nxjlhQHgF4%3D
Old 03-24-2012 | 09:09 AM
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Okay. Hopefully the photo bucket link works for a few updated photos on the project so far.

Last edited by dshakes; 03-24-2012 at 09:24 AM.
Old 03-24-2012 | 09:26 AM
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All I get is a black screen w/ a grey X.


Wait, found this:
Name:  image.jpg
Views: 73
Size:  14.0 KB

Do you have any pics during the process?

Last edited by Wolverine; 03-24-2012 at 09:29 AM.
Old 03-24-2012 | 11:47 AM
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Was going to do some play by play photos of the second one now that I have the process down a little
Old 03-25-2012 | 07:07 AM
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Put up a how to in the mod/performance section. I apologize for the screwed up order of the photos.
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