Internal Engine Mods for HP
#1
Internal Engine Mods for HP
Hello
I see that Moriwaki has some cams , pistons and the likes available for the SuperHawk .
Has anyone here performed internal engine mods using these or other parts and if so , what was the end result in terms of HP at the rear wheel ?
Anyone here just slip some pistons in , a little port work , jetting pipes and go ?
Nice new site BTW 8)
I see that Moriwaki has some cams , pistons and the likes available for the SuperHawk .
Has anyone here performed internal engine mods using these or other parts and if so , what was the end result in terms of HP at the rear wheel ?
Anyone here just slip some pistons in , a little port work , jetting pipes and go ?
Nice new site BTW 8)
#2
I have a set of moriwaki cams installed along with a jet kit and ignition advancer and seem to have a substantial increase in the top end. I really need to invest in a full exhaust system to really take advantage of the cams though. I got the cams cheap so I couldn't refuse.
Haven't gotten it dynoed yet though. Just a "seat of the pants" feel.
Haven't gotten it dynoed yet though. Just a "seat of the pants" feel.
#3
Re: Internal Engine Mods for HP
I picked up Mori's Lightened flywheel, but I've yet to install it. Should be in within a month.
While I've got it apart, I plan on replacing the clutch as well, as mine has shown some unpredictable behavior at times.
I'll give some feedback when I've done the swap.
I keep thinking of Cams/pistions, but I'm afraid of loosing the low end torque. cdyer77- Can you comment on at least the cams? Did you loose much (or any) of your low end performance?
While I've got it apart, I plan on replacing the clutch as well, as mine has shown some unpredictable behavior at times.
I'll give some feedback when I've done the swap.
I keep thinking of Cams/pistions, but I'm afraid of loosing the low end torque. cdyer77- Can you comment on at least the cams? Did you loose much (or any) of your low end performance?
#5
Re: Internal Engine Mods for HP
Random
I found the stock cam specs and it appears that possibly just buying a set of intake cams might be the ticket if they were set in at 102centerline and leave the exhaust up around 109 CL for streeters looking for more punch w/o low end and midrange loss .
Usually on a inline 4 with good exhaust ports a guy can run more duration on the intake than exhaust for boosted midrange like Yoshimura did during times of the two valve GS 750's/1000's . About all the Zukis come that way from the factory these days with low overall LCA's
I wonder why Honda uses so much more ex timing ? it is either that they have a relatively poor ex tract ot emmissions , the latter being more suspect .
Anyway stock duration intake @ .040 is 249 / ex is 272 with .400 and .435 lift respectively
Webcams intakes are 261@ .050 / 435 lift
Megacycles intakes .257 @ .040 / .443 lift
and a race intake they offer is 280 @ .040 - .450 lift ...too hot
Rule of thumb , for every 4 degrees a cam is advanced it will bring the power down by 4-500 rpm , not less power but same max power at a lower rpm and it appears these are ground to install around 102
Question :
Are these heads using canted valves ? Reason I ask is the valves may not clear one another during the overlap phase with a aftermarket intake and stock exhaust if canted valves are used .
I'l do some checking on this but in the meantime , I read here where there is a SH owner list where guys have their mods and HP listed in the info , where can i find this list ?
I found the stock cam specs and it appears that possibly just buying a set of intake cams might be the ticket if they were set in at 102centerline and leave the exhaust up around 109 CL for streeters looking for more punch w/o low end and midrange loss .
Usually on a inline 4 with good exhaust ports a guy can run more duration on the intake than exhaust for boosted midrange like Yoshimura did during times of the two valve GS 750's/1000's . About all the Zukis come that way from the factory these days with low overall LCA's
I wonder why Honda uses so much more ex timing ? it is either that they have a relatively poor ex tract ot emmissions , the latter being more suspect .
Anyway stock duration intake @ .040 is 249 / ex is 272 with .400 and .435 lift respectively
Webcams intakes are 261@ .050 / 435 lift
Megacycles intakes .257 @ .040 / .443 lift
and a race intake they offer is 280 @ .040 - .450 lift ...too hot
Rule of thumb , for every 4 degrees a cam is advanced it will bring the power down by 4-500 rpm , not less power but same max power at a lower rpm and it appears these are ground to install around 102
Question :
Are these heads using canted valves ? Reason I ask is the valves may not clear one another during the overlap phase with a aftermarket intake and stock exhaust if canted valves are used .
I'l do some checking on this but in the meantime , I read here where there is a SH owner list where guys have their mods and HP listed in the info , where can i find this list ?
#6
#7
Guest
Posts: n/a
Re: Internal Engine Mods for HP
As far as doing internal engine HP mods, I have thought about it but I'm not sure that the SH chassis is reallly a great platform for a much more powerful engine.
#8
Re: Internal Engine Mods for HP
I think the chassis will handle more power and weakness will only be found on the race track . There's not that much more power to be had anyway but the drive quality can be enhanced signifigantly .
With help from Revolution Racing I've come up with this
) Standard UK bike = 102bhp @ R/Wheel
2) S/ons + Dynojet kit + K&N = 106 -108bhp @ R/W
3) All of 2) + Moriwaki ST1 cams into ported & gasflowed Heads = 116-118bhp @ R/W
4) All of 3) + Moriwaki pistons, Moriwaki Carbs & Standard airbox mods = 123-125bhp @ R/W
All the above are suitable for street usage
5) Stage 2 Endurance Racing spec = 134bhp @ R/W with Std modified air box. 142bhp @ R/W with full Ram Air system
6) Stage 3 Superbike spec = 155-158bhp @ R/W This requires special billet crankshaft.
5) & 6) above require full racing exhaust systems
The pistons will gain back the midrange to an extent thats lost by the cams . The Moriwaki slugs are 10.6 ratio while JE's are 11.5 I think .
I am not yet satisfied that these engines cannot be sleeved and a larger piston ran for more CC's . Engine development early on was for racing the twin in the 600 classes too so displacement was limited .
Those Moriwaki and Honda HRC billet cranks are gone and welding up the journals for stroking is always an iffy thing .
There is a German Company building these guys to 1120cc . Now if they are resleeving , stroking and or both I don't know . I have emailed them but no reply . I don't speak , read Germanic and will give them the benefit of the doubt the same for them concerning speaking, reading English .
I know some of you will not be interested in going too far with these engines . Those that are just post and I'll take time to post follow-ups about what I find out and ultimatley do . That is once I procure a used engine and tear into it and do some racesmithing to see if they will take a larger sleeve .
I will not kill the midrange on this twin , I want more of it and whats gained up top is icing on the cake .
Anyone who can read , speak German please send me a PM
With help from Revolution Racing I've come up with this
) Standard UK bike = 102bhp @ R/Wheel
2) S/ons + Dynojet kit + K&N = 106 -108bhp @ R/W
3) All of 2) + Moriwaki ST1 cams into ported & gasflowed Heads = 116-118bhp @ R/W
4) All of 3) + Moriwaki pistons, Moriwaki Carbs & Standard airbox mods = 123-125bhp @ R/W
All the above are suitable for street usage
5) Stage 2 Endurance Racing spec = 134bhp @ R/W with Std modified air box. 142bhp @ R/W with full Ram Air system
6) Stage 3 Superbike spec = 155-158bhp @ R/W This requires special billet crankshaft.
5) & 6) above require full racing exhaust systems
The pistons will gain back the midrange to an extent thats lost by the cams . The Moriwaki slugs are 10.6 ratio while JE's are 11.5 I think .
I am not yet satisfied that these engines cannot be sleeved and a larger piston ran for more CC's . Engine development early on was for racing the twin in the 600 classes too so displacement was limited .
Those Moriwaki and Honda HRC billet cranks are gone and welding up the journals for stroking is always an iffy thing .
There is a German Company building these guys to 1120cc . Now if they are resleeving , stroking and or both I don't know . I have emailed them but no reply . I don't speak , read Germanic and will give them the benefit of the doubt the same for them concerning speaking, reading English .
I know some of you will not be interested in going too far with these engines . Those that are just post and I'll take time to post follow-ups about what I find out and ultimatley do . That is once I procure a used engine and tear into it and do some racesmithing to see if they will take a larger sleeve .
I will not kill the midrange on this twin , I want more of it and whats gained up top is icing on the cake .
Anyone who can read , speak German please send me a PM
#9
Re: Internal Engine Mods for HP
ChickenLover makes a good point about chassis limitations and the possible effects of going ape-**** with hp/torque mods. The VTR1000F chassis was reputedly designed with the suspended engine and swingarm--even the recommended OEM tires--in mind, and was designed to be for a "performance-minded street machine", the "world's finest V-twin all-arounder", yada, yada, yada. Translation: the VTR's chassis is reputedly a bit twitchy for track-day use and was not designed to be mounted on a race-oriented bike. To compensate for this, when Big Valley Honda built a VTR1000F for the track, they had Moriwaki Engineering both re-inforce the frame and create a one-off, RC-51-esque, swingarm. (See <http://www.bigvalleyhonda.com/racing/racing_team.html> )
(Taking this into account, when I build the one-off engine for SuperChicken III, I intend to break the 120 hp mark--with hold-onto-your-hat torque--, but also intend to either re-inforce the existing swingarm or add one that will retro-fit, to take away a bit of the twitchiness that the slightly wimpy stock swingarm might cause when coupled with the additional horsepower and torque.)
Another thing to take into account before going ape-**** with hp/torque mods is how one intends to use the modified VTR: If it is to be primarily for track use, one would arguably have a little more flexibliity, but if it is be primarily for sport-touring use, adding too much horsepower and torque to the stock chassis would arguably also limit comfortable riding-distance before one's feet would go numb from the extra vibration coming from foot pegs. (Note that the foot pegs would be mounted near the back of the beefed-up, frame-suspended engine.)
That said, let me add that WebCam will create custom-grind cams, less aggressive than track-oriented cams, but much ballsier than OEM. (SuperChicken II had a one-off cam, designed by Keith Wells--a former F4i race mechanic--, for "aggressive street-riding". SuperChicken II was fine for long-distance rides [500 miles a day]--the extra fun was well worth the extra vibrations--, but it was not as all-around comfortable on longer rides as a stock VTR is.)
cheers,
HotStreetVTR
(Taking this into account, when I build the one-off engine for SuperChicken III, I intend to break the 120 hp mark--with hold-onto-your-hat torque--, but also intend to either re-inforce the existing swingarm or add one that will retro-fit, to take away a bit of the twitchiness that the slightly wimpy stock swingarm might cause when coupled with the additional horsepower and torque.)
Another thing to take into account before going ape-**** with hp/torque mods is how one intends to use the modified VTR: If it is to be primarily for track use, one would arguably have a little more flexibliity, but if it is be primarily for sport-touring use, adding too much horsepower and torque to the stock chassis would arguably also limit comfortable riding-distance before one's feet would go numb from the extra vibration coming from foot pegs. (Note that the foot pegs would be mounted near the back of the beefed-up, frame-suspended engine.)
That said, let me add that WebCam will create custom-grind cams, less aggressive than track-oriented cams, but much ballsier than OEM. (SuperChicken II had a one-off cam, designed by Keith Wells--a former F4i race mechanic--, for "aggressive street-riding". SuperChicken II was fine for long-distance rides [500 miles a day]--the extra fun was well worth the extra vibrations--, but it was not as all-around comfortable on longer rides as a stock VTR is.)
cheers,
HotStreetVTR
#10
Guest
Posts: n/a
Re: Internal Engine Mods for HP
I knew you guys were out here somewhere.
I have a '00 Super Hawk that I've built. I think I can offer some insight.
I built the engine with JE pistons, Moriwaki Stage 1 cams, OS valves and lightened flywheel (no need to buy the Moriwaki flywheel, 0.5" off the OD is all that's required. I ported the heads as well. The engine mods are well worth the time and effort. I rode it at Thunderhill and on the street last year, but never got dyno results. I'll have them in the next few weeks, as well as those for an '02 RC51 engine I'm building now. But the seat of the pants (***-dyno) is very happy with the results.
I find the chassis to be very stable at the pace I push the bike at. I run DOT race tires and its like riding rails at a fast B group pace. I put RC51 forks on. I had been running the stock forks with Racetech springs, revalved damping and a fork brace. This helped the street performance greatly, but the RC51 forks and big brakes are definitely the ticket on the track. Once I got a setup I was happy with, I didn't have to think about the bike, only gobbling up the guy on the RC51 in front of me! (that's how I got the RC51 engine to build).
I just put a Moriwaki Zero Racing Stage 1 exhaust system on. I haven't even run that yet. Just waiting for the weather!
Glad to find fellow fans!
I have a '00 Super Hawk that I've built. I think I can offer some insight.
I built the engine with JE pistons, Moriwaki Stage 1 cams, OS valves and lightened flywheel (no need to buy the Moriwaki flywheel, 0.5" off the OD is all that's required. I ported the heads as well. The engine mods are well worth the time and effort. I rode it at Thunderhill and on the street last year, but never got dyno results. I'll have them in the next few weeks, as well as those for an '02 RC51 engine I'm building now. But the seat of the pants (***-dyno) is very happy with the results.
I find the chassis to be very stable at the pace I push the bike at. I run DOT race tires and its like riding rails at a fast B group pace. I put RC51 forks on. I had been running the stock forks with Racetech springs, revalved damping and a fork brace. This helped the street performance greatly, but the RC51 forks and big brakes are definitely the ticket on the track. Once I got a setup I was happy with, I didn't have to think about the bike, only gobbling up the guy on the RC51 in front of me! (that's how I got the RC51 engine to build).
I just put a Moriwaki Zero Racing Stage 1 exhaust system on. I haven't even run that yet. Just waiting for the weather!
Glad to find fellow fans!
#11
Re: Internal Engine Mods for HP
After kicking the idea round a bit, in tweaking SuperChicken III, I've decided that I will go with the one-off--soon-to-be "two off"--custom-grind WebCam racing cams that were designed by race mechanic Keith Wells for the now-stolen SuperChicken II. (WebCam still has the custom-grind specs in their computer database, listed under my name from when I had a cam lobe re-surfaced for SuperChicken II.) I might have chosen to go with more aggressive cams and have had a local sportbike-oriented machinist re-inforce the swingarm but now realize that, in doing so, I would also have to modify the way that the rear brake calipers mount. (I thought, "the heck with striving for 120+ hp: 117 rear-wheel hp is more-than-good-enough", as SuperChicken II was a magical thing--made a stock SuperHawk seem rather tame, which is saying something, as stock SuperHawks with slip-on exhaust offer heaps of torque-driven fun.
In addition to custom-grind cams, I will again go with JE forged pistons (with rings that are 50 thoudsandths over) and will again go with Ferrea ultra-light-weight valves (those yellow jobbies on their Web Site at http://www.ferrea.com
I will also again have the friction-exposed parts coated with Dicronite Dry Film Lubricant ( http://www.dicronite.com ), to extend engine life and provide a little extra "yee-hah" resulting from reduced engine friction.
Further, I will again have the heads ported and polished, as I did when rebuilding SuperChicken II. (I realize that VTR heads flow fairly well in stock configuration, but I'm a stickler for details and am going to go all the way with the thing while I have it torn-down.)
Regarding progress on the project, I have completed the suspension mods (Penske 8100 with canister--setup by Traxxion Dynamics--, Race Tech fork springs, and steering damper). I hope to have the paint completed this month--to get rid of the bogus paint job and goofy-looking stencil-pattern flames--and will move forward with the engine mods when the insurance settlement check resulting from the accident that killed SuperChicken I arrives.
After the engine modification is complete and SuperChicken III has been dyno-tuned, I will scan a hard copy of the dyno chart and post it as a JPEG image in my "Album" folder.
cheers,
HotStreetVTR
In addition to custom-grind cams, I will again go with JE forged pistons (with rings that are 50 thoudsandths over) and will again go with Ferrea ultra-light-weight valves (those yellow jobbies on their Web Site at http://www.ferrea.com
I will also again have the friction-exposed parts coated with Dicronite Dry Film Lubricant ( http://www.dicronite.com ), to extend engine life and provide a little extra "yee-hah" resulting from reduced engine friction.
Further, I will again have the heads ported and polished, as I did when rebuilding SuperChicken II. (I realize that VTR heads flow fairly well in stock configuration, but I'm a stickler for details and am going to go all the way with the thing while I have it torn-down.)
Regarding progress on the project, I have completed the suspension mods (Penske 8100 with canister--setup by Traxxion Dynamics--, Race Tech fork springs, and steering damper). I hope to have the paint completed this month--to get rid of the bogus paint job and goofy-looking stencil-pattern flames--and will move forward with the engine mods when the insurance settlement check resulting from the accident that killed SuperChicken I arrives.
After the engine modification is complete and SuperChicken III has been dyno-tuned, I will scan a hard copy of the dyno chart and post it as a JPEG image in my "Album" folder.
cheers,
HotStreetVTR
#12
Guest
Posts: n/a
Re: Internal Engine Mods for HP
The chassis really is plenty rigid for 120 HP or more, especially on the street. I turn 2:14s at Thunderhill with mine, rolling big, sticky gumballs off the edges of my rear tire and rubbing the lower fairing on the right side and kickstand on the left. Bob H. at Big Valley Honda was turning 2:04s with a stock engine and chassis (with a shock, fork work, fork brace and slip-on exhaust). That's basically where chassis stiffness became an issue. For us non-racers, especially street riders, you don't really need to worry about it. Also, I have Moriwaki rearsets, with rigid footpegs. I can ride 6 hours or more in relative sportbike comfort.
cheers,
RC
cheers,
RC
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01-02-2006 10:27 AM